Robotic Palletiser KUKA KR 120 Palletizing Industrial Automation

Robotic Palletiser KUKA KR 120 Palletizing Industrial Automation

In the era of smart manufacturing, businesses face increasing pressure to optimize packaging processes while maintaining flexibility and scalability. The KUKA KR 120 palletizing robot emerges as a leader in industrial automation, offering a high-payload, high-speed solution designed for demanding palletizing applications. Paired with a customizable robot cell, the KR 120 delivers unmatched efficiency, precision, and reliability across diverse industries—from automotive and logistics to food & beverage and consumer goods.

Why Choose the KUKA KR 120 for Palletizing Automation?

1. Heavy-Duty Payload Capacity for Large-Scale Packaging

The KUKA KR 120 is engineered to handle up to 120 kg (265 lbs) with a reach of up to 3,180 mm (125.2 inches), making it ideal for:

• Bulk palletizing of heavy boxes, sacks, and containers.
• Mixed-SKU order fulfillment in e-commerce and logistics.
• Automotive part handling (e.g., engines, transmissions, chassis components).
• Large-format product stacking in construction and building materials.

2. Unmatched Precision & Repeatability

With ±0.06 mm repeatability, the KR 120 ensures consistent stacking accuracy, minimizing product damage and optimizing pallet stability. Its 6-axis articulated design allows for smooth, controlled movements, even at high speeds.

3. High-Speed Performance for Maximum Throughput

The KR 120 operates at up to 120 cycles per minute (depending on payload and application), enabling:

• 24/7 continuous operation with minimal downtime.
• Faster ROI compared to manual palletizing or lower-capacity robots.
• Scalability to meet seasonal demand spikes or production expansions.

4. Robust & Durable Construction for Industrial Environments

• IP65 protection rating – Resists dust, moisture, and harsh cleaning agents.
• Corrosion-resistant materials – Ideal for food processing, chemical, and outdoor applications.
• Low maintenance design – Reduces long-term operational costs.

Key Features of the KUKA KR 120 Palletizing Robot Cell

1. Modular & Customizable Design

The KR 120 robot cell can be tailored to your specific needs with:

• Multiple mounting options (floor, wall, or ceiling).
• Integrated conveyors, slip sheets, and pallet dispensers.
• Vision systems for mixed-SKU palletizing.
• Safety fencing and light curtains for human-robot collaboration.

2. Advanced KUKA Control & Software Integration

• KUKA.CNC & KUKA.Sim – Enables offline programming and virtual commissioning.
• KUKA.PalletTech – Optimizes layer patterns for maximum pallet density.
• Industry 4.0 compatibility – Seamless integration with MES, WMS, and ERP systems.
• AI-driven predictive maintenance – Minimizes unplanned downtime.

3. Energy-Efficient Operation

The KR 120 incorporates regenerative braking technology, reducing energy consumption by up to 30% compared to traditional robots.

Features:

• Product Name: Industrial Robot Cell
• Core Components: PLC
• Footprint: 830mm X 830mm
• Reach: 3195mm
• Machinery Test Report: Provided
• Marketing Type: Hot Product 2019
• Compliant with robot cell safety standards
• Designed for robotic manufacturing
• Optimizes robotic manufacturing processes

Technical Parameters:

This Industrial Robot Cell product is an industrial robot arm, specifically a painting robot, that meets robot cell safety standards.

Product Application Occasions and Scenarios:

• Automotive industry
• Electronics industry
• Food processing industry

Supply Ability: L/C, T/T

Support and Services:

The Industrial Robot Cell product technical support and services include:

• Installation and setup assistance
• Remote technical support for troubleshooting and problem resolution
• On-site technical support and repair services
• Regular maintenance and inspection services
• Training and education services for operators and maintenance personnel
• Upgrades and software updates to improve performance and functionality

Packing and Shipping:

Product Packaging:
Our Industrial Robot Cell product is carefully packaged to ensure safe and secure delivery. The robot arm and control panel are packed separately to prevent damage during transportation. All components are wrapped in protective materials and placed in sturdy cardboard boxes. The boxes are then stacked on a pallet and wrapped with plastic for added protection.
Shipping:
We offer worldwide shipping for our Industrial Robot Cell product. Shipping costs will vary depending on the destination and delivery time requested. We work with trusted shipping partners to ensure timely and efficient delivery. Once your order has been processed, we will provide you with a tracking number so you can track the progress of your shipment.

FAQ:

*Q:Why are we?

A:Our company works robot industry over fifteen years. Programming robot inclusive KUKA ,ABB,YASKAWA,FANUC,ESTUN(Chinese ROBOT ),EFORT(Chinese robot). the business involved simulation,programming,service after warranty period.

*Q:How about our service concept?

A:We keep on phone open all day. Stand in customer view to provide rationalization solution and robot selection.

*Q:What products can we offer?

A:robot, energy supply for robot, linear for robot. Training for robot. Gripper for handling.

*Q:Why you purchase from us?

A:You don’t worry about after-sales problem to cooperation with us.

About us

Companies in the "customer first, quality first, the user first" purpose, we will as always Warm and sincere service for all users, friends and customers, create brilliant tomorrow. Our main customers are Baosteel, INO,Volkswagen,Geely and so on. Over fifteen years experience in the robot industry. Our engineers can design solution,simulation,program and troubleshooting. So if you have any issue of robot. Call us any time. We will try our best to solve the problem. The other advantage is after-sales service,we have robot spare parts in stockroom. We can response promptly to help you resolve robot fault. We also have robot training. The course include programming, electric, mechanic and expert programming. So welcome to join our college.